According to new environmental regulations, there is an increase in the manufacturing of continuous pyrolysis plant to obtain a non-pollution production process. The good news is that in case you still have your batch pyrolysis system, some suppliers can help you in upgrading it to the continuous system.
Features of a Continuous Pyrolysis Plant
In comparison to the batching type, the continuous pyrolysis machine has the following unique features:
– Faster and constant feeding and discharging system
A fully automatic pyrolysis plant is another term used to describe this piece of equipment. This is mainly because it uses an automatic screw feeder for feeding the raw materials into the plant’s reactor. Typically, the feeding and discharging take place simultaneously without any disruption, 24 hours a day. For this reason, there’s no need to wait for the reactor to cool down before feeding as you would do with the batch small pyrolysis plants.
– The reactor has a non-rotary design
Batching pyrolysis machines utilize a rotary reactor. Typically, it consists of a double helix structure within the reactor that ensures that the raw materials take a 360° rotation when being heated. However, the continuous pyrolysis reactor isn’t rotary, but fixed. It generally comprises a larger space to ensure that a large quantity of the raw materials will be heated evenly, and at the same time. More details can be found: https://mswrecyclingplant.com/waste-pyrolysis-plant/.
– Has a larger size, larger capacity, and a higher output
Primarily, the continuous pyrolysis equipment is designed for handling a relatively larger volume of raw materials. As a result, the size, output, and capacity are all larger and stronger compared to a batching plant.
– Consists of a pre-treatment system
In general, both the continuous plant and the batching type can process rubber waste, oil sludge, tire, and plastic. However, if the feedstock requires to be pre-treated, the continuous machine can offer a pre-treatment system. Needless to say, the entire tire pyrolysis plant also consists of the pre-treatment system, e.g., the crusher or scrap tire shredder, etc.
Benefits of Using Continuous Pyrolysis Plant
– Environmental friendly. The pyrolysis equipment will maintain a 100% clean production site, which means there won’t be harmful gases and rising dust. What’s more, the dedusting system consists of four steps, which make sure that dust and harmful gases are purified and then discharged properly.
– High-temperature feeding and discharging. For this reason, you can save a lot of manufacturing time. With that time, you can earn significantly higher economic value since time is money.
– Shaftless spiral. Because of the non-axis spiral, it allows smooth feeding and discharging.
– Modularity and customization. Depending on your specific needs, you can request your supplier to customize the entire pyrolysis equipment for you. Alternatively, you can simply purchase the spare parts that you’re lacking.
It is essential to modify your pyrolysis machine structure and add spare parts. By doing this, the entire tire pyrolysis process won’t pollute the environment or have adverse effects on the health of facilities’ workers.
Of course, the pyrolysis plant cost will be different from different working methods. If you want more details, please check the link here: https://mswrecyclingplant.com/pyrolysis-plant-cost/.